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Corn flakes produced plant extrusion corn puff snacks extrusion extruder
Corn flakes is a kind of Crispyfood, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals, but also add cocoa and sugar,such as honey,makeose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure .
Flow chart:
grinding→mixing→extruding→flake→drying→hot airbake→sugar LDing→drying→cooling→packaging
Flow chart diagram:
Our engineer could desity the layout drawing according to your dimension of the factory for the snacks food machinery.Raw material:
Corn flour
Final product:
Corn flakes, and Variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
Equipment list in the corn puff snacks food production line:
mixer→screw conveyor→twin screw extruder→air conveyor→flake machinery→air conveyor→dryer→hoister→hot airbake machinery→flavoring drum and suger LDer→dryer→cooling machinery→Pack machinery
1)Mixer of breakfast cereal corn flakes
| Name | Mixer |
| Usage | To mix the raw materials evenly, fast speed, no leakage. |
| LLDe | Vertical and horizontal LLDe |
| Motor | 3kw, 4kw, 7.5kw etc. |
| Capacity | 20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc. |
| Material | stainless steel, carbon steel |
2) extruder of breakfast cereal corn flakes
| Name | Twin screw extruder |
| Usage | To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould |
| Model | DSE65, 70, 85 |
| Motor | 22kw, 37kw, 75kw |
| Capacity | 100kg/h to 500kg/h |
| Material | Screw materials 38CrMoAlstainless steel, carbon steel |
Technical parameter for corn flakes extruder
| Model | Installed Power(kw) | Power Consumption (kw) | Capacity(kg/h) | Dimension(m) |
| DSE65 | 74 | 52 | 100-150 | 17*1.2*2.2 |
| DSE70 | 95 | 70 | 200-250 | 20*1.5*2.2 |
| DSE85 | 139 | 104 | 300-500 | 28*3.5*4.3 |
3)oven of breakfast cereal corn flakes
| Name | Dryer (oven) |
| Usage | the expanded food go through the “s” passage, to be dried to increase the self life. |
| LLDe | electrical, steam, gas fired, diesel fired heating LLDe |
| Model | KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc. |
| Capacity | 100kg/h to 10 ton/h |
| Material | stainless steel, carbon steel |
Electrical heating dryer
Gas or Diesel fired heating dryer
flake machinery
To make the puff corn balls to the flakes shape
Hot airbake machinery
To bake the corn flakes and make it puff enough to get Crispytaste
4) flavoring machinery of breakfast cereal corn flakes production line corn flakes
| Name | Flavoring machinery |
| Usage | To mix the sugar and LD the sugar on the surface of the corn flakes |
| LLDe | single and double flavoring drum |
| Motor | 0.75kw |
| Capacity | 100kg/h to 500 kg/h |
| Material | stainless steel |
5)Pack machinery of breakfast cereal corn flakes production line corn flakes
Topackthe puffed snacks food and corn flakes into the plastic bags with required weight.
Our advantages Company and Customer Our Service1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)InLDect the machinery before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machinerys,
how to operate machinerys, how to maintain machinerys during daily worLD;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide Technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
FAQQ: Are you a trade company or a manufacturer?
A: we are a manufacturer, welcome to visit our factory and check the machinerys.
Q: How long is your very time?
A: Generally it is 5-10 LDs if the goods are in stock. or it is 20-35 LDs if the goods are not in stock, we could discuss before contract.
Q: Could you supply all the parameters LDout the machinerys?
A: Yes, we will supply all the parameters, price, layout drawing, factory desity etc.
Q: What is your terms of payment ?
A: 30% T/T in advance , 70% balance before shippment after inLDection.
Q: How LDout the after-service?
A: We will send 1 engineer to the buyer’s factory for 7-14 LDs period installation and training to the operators.
Q:do you supply any formula to buyer?
A: yes, we supply formulas to buyer.
Pack and very for
• Inside package is plastic film, outside is wooden or plywood case
(based on the customers' need).
• Only plastic film nudepackwith wooden pallet.
• We can supply fumigation package and certificate.
• Shipping, train, express or upon clients' demands.
LD
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18769779252
:18769779252
Or send me directly
LD at LD.com
:en.cnLD.com