It evenly and quickly heats the outside and inside of the sealing rubber tape through using the microwave.
8.9M microwave Vulcanization Equipment | ||
(1)Main Specifications | ||
1 |
Model |
JWL-10T-X |
2 |
Microwave output power |
0~10KW |
3 |
Hot air temperature |
Room temperature~250℃ |
4 |
Moving direction |
Right in and left out facing the device |
5 |
Moving speed |
2~28.5m/min |
6 |
Product carrying height |
1050+20-30mm (belt surface) |
7 |
Product channel |
(Effective dimension: 90mm(H)×180mm(W),Effective dimension above conveyor belt: 75mm.) |
8 |
Device dimensions |
8000(L) ×850(W) ×1270(H)MM or(Refer to the drawing.) |
(2)Detailed Specifications | ||
1 |
Vulcanization slot …………………………………………………………………………………………………….1set/unit |
|
|
Effective length |
8000mm |
|
Material of internal channel |
Stainless steel plate SUS430 t1.5mm |
2 |
Hot air generator ………………………………………………………………………………………………1 set/Unit |
|
|
High temperature blower fan |
1.5kw maxm338/min.(50Hz) |
|
Heater |
24kw (6 electric heating tubes, 4KW/tube) |
|
Overheat prevention |
Thermocouple temperature regulator |
3 |
Transmission device ……………………………………………………… ………………………………………1 set/Unit |
|
|
Transmission method |
belt |
|
Conveyor belt |
Teflon coated glass fiber belt |
|
Width of conveyor belt |
150mm |
|
Speed control |
Synchronous controller |
|
Motor |
Y801-4 0.55kw |
|
Tensioning device |
Warning for conveyor belt break |
4 |
Emergency stop switch Mushroom type Φ45 sleeve locking mode 1 location/Unit |
|
5 |
Operation control panel ……………………………………………………………………………………….. 1 set/Unit |
|
|
Quantity of electric control box |
One (installed in the equipment rack) |
|
Main power supply specification |
Three-phase five wire AC380±10% 50HZ |
|
Control circuit: AC220V, with neutral wire |
|
|
Operation mechanism of mains breaker is available outside the control box, therefore operation can be performed without opening the door of the box |
|
|
CHINT products are used for circuit breakers, electromagnetic contactors and intermediate relays; |
|
|
Fuji products are used for transducers; |
|
|
Thermal control is realized with three components (circuit breaker, electromagnetic contactor and thermal relay); |
|
|
Operation indicator and exception indictor |
|
|
Components installed on the control box |
Start, stop button and other operation buttons |
The rubber microwave vulcanization production line can produce:
(1) Rubber single wall hose, rubber composite hose
(2) Rubber braiding hose, rubber knitting hose and rubber winding hose
(3) Rubber profiled strip
(4) Rubber profiles with metal inserts
(5) Foam hose, foam strip
(6) Rubber sheet
(7)Butyl tape
(8) Rubber water-stop belt
(9)Automobile air condition hose, oil hose
(10)Door & window sealing strips, used for car, ship, plane, railway, construction and home decoration
(11)Household appliances sealing strips, used for refrigerator, oven
Features of the rubber microwave vulcanization production line:
1. Even vulcanization, high speed and high efficiency, 6 times of the traditional equipment.
2. Improve the quality of product and output.
3. Reduce the production cost and optimize working condition.
The production line is contained as below:
1. Extruder; 2.High temperature forming equipment; 3. Microwave vulcanization equipment; 4. Hot-air vulcanization equipment;
5.Cooling tank; 6. Traction machine; 7. automatically fixed-length cutting machine;
Our Service:
A dedicated team of engineers are always ready for any customer‘s requirement and troubleshooting.
These engineers have been specially trained for Problem Solving and Maintenance issues and have rich experience in rubber manufacturing.
1.Pre-sale services
(1) Model reference and equipment technical advice
(2) Training, including correcting mode, correcting maintenance way.
2.After-sales service
(1) One year’s warranty period
(2) Regular maintenance and product tracking service
(3) Lifelong supply of the required parts
(4) Instantly after-sales service
Welcome to visite our factory!
Zhejiang Baina Rubber & Plastic Equipment CO.,LTD
More detail please contact us.
Thanks and best regards.
Monica Hu
Mobile: 18268210628