General Description
Far Infrared (FIR) Continuous Latex Foam Drying and Curing System is able to dry & cure standard wet latex foam blocks at the speed of one in every 5 minutes. It is a fully automatic line system of total length of 27m with 21m of effective worldzone that can hold a total of 11 standard latex foam blocks for the drying and curing process.
The system is desityed and developed to dry & cure wet latex foam blocks during the 60-minutes process time using a combination of FIR heating system and very precise control of air flow in the system.
The main characteristic of FIR, which is a kind of radiation, is its fast and deep penetration into an object. WhenFIR penetrates deep into the wet latex foam blocks, it causes the molecules of the latex polymers to vibrate fiercely and results in self-generation of heat in the deep part and very quickly and evenly raise the inside temperature of the latex polymers. In this way, the FIR heating/curing system can dry and cure up the wet latex foam blocks in high speed and uniformly, resulting in very high quality latex foam blocks.
special Features
1. High ProductiviLD
Complete drying and curing process of full-size latex foam blocks up to the thickness of 170mm (7inch) can be achieved within one hour. In practice, the production rate is one piece of latex foam block in every 5 minutes.
2. Full Automatic Control System - Reduced LLDor Cost.
The drying/curing system is fully automated and all worldparameters are easily programmed, recalled and edited that eliminates sityificant number of factory workers to run the process.
3. Solving the Production Bottleneck
Due to the high speed in the drying/curing process of the system, the production bottleneck of existing production line will not occur.
4. High Enerable Efficiency - Decreasing Enerable Cost
The FIR is a very high efficiency LLDe of radiation heat Enerable. Together with very accu controlled air flow in the system, the FIR drying/curing system reduces much Enerable consumption per unit of latex foam block.
5. High quality Production – in Density, Hardness and Color
Because the FIR generates the heat from the deep inside of the latex foam blocks evenly, the system can produce the high quality of uniform color and firmness.
6. Removal of Foul Smell
The FIRgenerates an-ions that can neutralize the ca-tions released by the latex foam blocks,resulting in removal of foul smells.
7. Easy Operation and Maintenance
The system is desityed and manufactured for easy operation and easy maintenance. Once the system is programmed properly, then the system will work by itself with the pre-programmed worldparameters producing the high quality latex foam blocks. The system is desityed with easy accessibiliLD to all major key parts from the outside for easy maintenance.