Rubber Extruding Microwave Drying Production Line

Shandong Leader Machinery Co.,ltd. are recognized leaders in all areas of business where Shandong Leader Machinery Co.,ltd. is involved: we are in the forefront of Microwave Oven Dryer, Rubber Extruding Microwave Drying Production Line and other fields.
Shandong Leader Machinery Co.,ltd.'s Rubber Extruding Microwave Drying Production Line and services help customers to succeed: Shandong Leader Machinery Co.,ltd. has always put customer satisfaction in the first place. We deliver innovative products and highly integrated solutions that give customers the best return on investment.
Shandong Leader Machinery Co.,ltd.'s relationship with each independent agent enhances the value of our products and services.
Our supply chain is recognized as world-class: in the industry, we have the lowest total cost of sales channels and the best asset utilization.

Shandong Leader Machinery Co.,ltd. Microwave Oven Dryer mainly used as experimental drying, sterilization, expanding equipment, suitable for research and development, testing and a small amount of processing.
Microwave heating penetration ability, in addition to larger objects, the general can be done together heating table. The far-infrared heating wavelength is very short, poor penetration ability when heated, far infrared radiation, only a thin layer of objects heat, and the heat to the internal mainly by conduction, so not only heating a long time,but also easily lead to uneven heating . Rubber Extruding Microwave Drying Production Line has a heating speed, heat loss, easy to operate and so on, can shorten the process time, increase productivity, reduce costs, but also improve product quality. Details can call us, or go directly to the Shandong Leader Machinery Co.,ltd. experimental study.

Rubber Extruding Microwave Drying Production Line's technical parameters:
1, Input Power: Three-phase five-wire 380V ± 10% 50Hz ± 1%
2, microwave output power: 30kW (adjustable)
3, microwave frequency: 2450MHz ± 50Hz
4, rated input apparent power: ≤ 45kVA
5, out of the mouth height: 50mm
6, the transmission bandwidth: 650mm
7, the transmission speed: 0.1 ~ 5m / min
8, Dimensions (L × W × H): about 11630 × 1310 × 1668mm
9, working environment: 0 ~ 40 ℃, relative humidity ≤ 80%
10, Rubber Extruding Microwave Drying Production Line's production: dry dehydration 30kg per hour
11, in line with GB 10436-1989 workplace microwave radiation health standards
13, in line with GB / 5226.1-2002 mechanical safety machinery and electrical equipment

Microwave Oven Dryer are mostly used in building materials and wood industry, the main application equipment: microwave oven drying refractory, microwave drying oven fire board, fiberboard microwave oven, gypsum board microwave oven, artificial marble microwave oven. The main application of wood industry equipment: Rubber Extruding Microwave Drying Production Line, microwave wood drying equipment, microwave wood microwave drying boxes, wooden doors microwave oven, bamboo microwave oven and so on.

Rubber Extruding Microwave Drying Production Line

Microwave refers to the electromagnetic waves frequency between 300MHz-300GHz, wavelength is between 1mm to 1m. Microwave usually shows penetration, reflection and absorption characteristics. For glass, plastic and porcelain, microwave will penetrate it without being absorbed. For water and food, it will absorb microwave and heating itself. For metal material, it will reflect the microwave. Water molecule is polar molecule, it will change its polarity and friction motion cause by the effect of high speed change of high frequency electromagnetic field. Then the microwave electromagnetic field energy can be converted into heat energy, and achieve the purpose of drying. Microwave uniform heat up the material inside and outside because of the strong penetrability, will not appear outside dry but inside wet. Body heat source state formation shortens the time of heat conduction and save a lot of drying time. Microwave sterilization temperature is from 70°C to 105°C, period is from 90 to 180 seconds. Microwave thermal effects change the bacterial protein, make it lose nutrition, reproduction and survival conditions and death. Microwave electromagnetic field can make normal growth and stability of the genetic breeding of bacteria nucleic acid [RNA] and deoxyribonucleic acid [DNA] number of hydrogen bonds slack, breakage and recombination, thereby inducing genetic mutations, chromosomal aberrations and even rupture.

Microwave Drying Advantages:

1) Microwave dryer equipment effect at once, power adjustable, transmission speed adjustable, no thermal inertia residues, compare with the conventional process equipment to save energy by 50%.

2) Microwave dryer make the material itself become body heat source state, no need heat transfer process, can achieve the drying temperature within a very short time.

3) Due to the fast drying speed, microwave drying machine maximally save the activity of the materials, nutrition ingredient and the original color.

4) Microwave dryer uniform heat up the material inside and outside because of the strong penetrability, will not appear outside dry but inside wet.

5) Microwave dryer can fast sterilization under low temperature sterilization, material store for a long time will not mildew.

6) Microwave leakage control in metal drying chamber and the waveguide, no radiation damage and harmful gas emissions, not produce waste heat and dust pollution, microwave drying is efficient and economic environmental drying mode.

n According to different customers’ requirement, we supply different types microwave ovens for your choice.

n The machine is multifunctional. It can dry, sterilize and heat.

n PLC computer control system control the humidity, temperature, and time of drying high accurately, easy

to operate.

n It has features of nice seal, high efficiency, fully automatic, low energy consumption and so on.

n The belt is with clean materials which can match different foods requirement.

n The belt speed can be controlled by inverter.

n The series of microwave oven is widely used in industry, agriculture, chemical, medicine, wood and so on.

Feature of Microwave Drying Production Line

1, Fast and evenly. It no need heat exchange. The Industrial Microwave Tea Drying Machine can pass the food immediately. The wave can changed to be heat within several seconds.Immediately, Microwave oven has the selective character which can heat the food more evenly.

2, High efficiency. As the Industrial Microwave Tea Drying Machine can be absorbed easily by the materials which contain moisture, there is very few wave wasted. Compared with the traditional ultrared rays heating ways, it will save energy at least 30%.

3, Keeping fresh. The Sterilization is with lower temp, so the nutritions of food can be protected well.

Technical Parameter of aMicrowave Drying Production Line:

The Main Components of Industrial Microwave Conveyor Oven:

1.Microwave generator system

2.Microwave box

3.Temperature controlling system

4.Humidity controlling system

5.Transmission system

6.PLC and touch screen control system

7.Humidity discharging system

8.Electrical cabinets

9.Cooling system

Q:Microwave sterilizing principle?

First is the "thermal effect", due to the molecular polarization and high speed oscillation ,under the microwave energy, products temperature will rise so that it could kill the bacteria .
Second is the "Non-thermal effect", for parasitic insects and bacteria, through the microwave high speed polarization effect to their molecule, which will result in the rupture of the cell membranes of the microorganism(bacteria) and damage their survival and reproduction conditions, in order to cause the death of the bacteria .
Microwave sterilizers combine this two effects together to reach the sterilizing effect.

Q:Questions needs to confirm with customers ?
a.What material would you like to process ?

b.How many kg would you like to process per hour ?
c.Initial moisture and final moisture for the material ?
d.Do you special requirements for drying temperature ?

Q:What about maintenance& after-sales service?
In addition to downtime for cleaning and inspection, conventional dryers and heat exchangers need periodic servicing with an expensive inventory of parts and a highly trained labor force. For microwave dryer, the only part that requires maintenance is the magnetron. In the event of a malfunction or misuse through incorrect operation, this can easily be replaced in less than thirty minutes. Generally, BODA recommends that the magnetron of industrial microwave dryer be replaced annually or after 8,000 hours of operation, whichever is sooner.
Our equipment is operated by PLC, is easy to operate. We can provide professional installation and after sales service overseas, and an official maintenance manual, user manual will be provided to customer before we deliver the machine to customer. We can train the engineer or operator dispatched by customer at our factory or on the working site overseas. The training is professional and free.

Q:What about economics?
A:Common misconception is that microwave heating is always more expensive than heating by conventional techniques. The actual answer depends on the application and local utility costs. In some cases, microwaves can be more efficient than conventional systems, resulting in major savings in energy consumption and cost especially the material moisture level is less than 20% and dried to moisture level 1-2% or less.

Q:What about safety?
A:Using patented applicator design geometries and a unique slotted choking mechanism, BODA technology reduces microwave leakage from system entry and exit points to virtually non-detectable levels. The microwave leakage under standard GB10436-89 is ≤5mW per sq.cm, BODA standard is ≤1mW per sq.cm. This poses no threat of electromagnetic radiation to the health and safety of equipment operators.

BODA heaters and dryers are designed to operate at a level of electromagnetic emission strickly. As a further precaution, all BODA control systems are supplied with safety interlocks and leakage detectors that shut down power instantaneously in the event of equipment malfunction or misuse.

Q:What are the disadvantages?
First, only electricity is feasible, there are not much heating sources for customers to choose from.

Second, microwave heating only works on these materials which could absorb microwave.

Delivery:
Small machine, we support TNT, DHL, FedEx,UPS.
Big machine, we support delivery by ship.
We can also deliver the machine to your agent in china if you have.

Warranty
1. We guarantee the item is “Brand New”, never been used and in perfect working condition.Every item will be tested carefully before shipping out.
2. Sometimes due to the mishandling in transportation, some parts may loose, the machine will not work properly.In this case, please be patient, we will tell how to do it.
3. How to deal with product damage: if the package arrives in bad condition, please take packaging pictures before unpacking, and check the goods in front of the staff of shipping company, in case it is damaged in transportation due to rude handling. Contact us within 3 days if the product damaged, and please allow time for us to handle with the problems, we will try our best to solve it.

Our service:
1.Machine will be adjusted well before delivery
2.One year warranty:Free replacement of main parts during warranty period.
3.Sending you the user manual for machine installation and operation
4.Free traning and technical support
5.24 hours at your service

Welcome to enquiry!
Our company has engaged in producing and exporting Rubber Extruding Microwave Drying Production Line for many years, and until now, our machine has exported to overseas market, such as Brazil, India, Indonesia, Russia, Thailand and so on, and get the foreign customers' unanimous praise.

Shandong Leader Machinery Co.,ltd. equipment installation, commissioning of the date of the beginning, 12 months for the quality of warranty, life-long technical services. As the equipment is non-standard equipment, the above is for reference only, welcome new and old customers call us or visit our company directly to discuss cooperation.

We believe that you purchase Shandong Leader Machinery Co.,ltd. Rubber Extruding Microwave Drying Production Line is your best and sensible choice.

CONTACT:MISS ANNA
TEL: +86 0531 85064681
PHONE: +0086 15764119982(ALSO WHATSAPP & WECHAT)
EMAIL:SALES6@LDFOODMACHINE.COM
SKYPE: LEADERFOODMACHINESALES6