Turn key palm oil making project oil palm production line

solvent extraction plant machinery hysical squeezing craft maximally keeps the nutrients such as the protein, fatty acids and minerals, etc.Turn key palm oil making project oil palm production line High working efficiency! The spiral squeezing structure can achieve high oil output, thus the oil content of the residue cake is low.Long durability! All the Turn key palm oil making project oil palm production line parts are made of the most suitable material and treated with refined crafts to ensure the long term runing, such as cemented quenching and tempering to increase the hardness, consequently the durability.Cost-effective! The Turn key palm oil making project oil palm production line wearing parts on the machine solvent extraction plant machinery such as the squeeze loop, squeeze spiral and squeeze bar are designed to be dismountable. When Shandong Leader Machinery Co.,ltd. are out of service period, users only need to replace them and no need to displace the whole machine.Shandong Leader Machinery Co.,ltd. is ideal equipment for medium or small oil refinery and enterprise, especially suitable for processing Turn key palm oil making project oil palm production line material supplied by clients in rural area.

Turn key palm oil making project oil palm production line

WHY Choose us

1,Over 25 years experience in oil pressing equipment field, ranking first in Henan,China.

2, Cooperate with Henan Machine Design Research Institute and Henan University of Technology in the oil equipment, protein extraction, phospholipid extraction,etc. R&D and application of new technology.

3,Approval by CE Certificate, Quality Systerm Certificate, France BV Certificate, which guarantee the quality of the equipment.

4,DTDC Desolventizer with most advanced technology in solvent extraction section and Automatic Contorl System.

Main Technology

1,Pretreatment and Pre-pressing technology.

2,Solvent Extraction Technology.

3,Edible oil Refining Technology.

4,Dewaxing and Degreasing Technology.

5,Soybean protein concentrated and protein isolates Technology.

6,Peanut oil cold pressing and superfine fragrant peanut oil Technology.

7,Palm fruit pressing Technology.

8,Palm oil fractionation Technology.

Main Business Field

1.10-500T/H oil material first cleaning,drying and storage section turn-key project.
2.100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
3.Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
4.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
5.20-600T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project
6.10-200T/D Fatty acid esterification production cooking oil production line.

7. 2T/H-80T/H Palm oil extraction turn-key project.

Available oil crops

The techmology of my company for pretreatment and pre-pressing which mainly include the cleaning , decrustation extrusion,flaking,cooking and pre-pressing and so on .Considering the different characteristic of oil seeds and the customer requirements,we can provide you the special design,in order to adjust the oilseed to the optimun state ,which will improve the oil yield and the cake quality.

Pretreatment process feature:

1) Different combinations of process can process various oil plants in one workshop.

2) Use special intensified pretreatment technology for aroma peanut oil to make it more aroma.

3) Adopt advanced and reliable shelling technology to meet higher requirements for protein content in meal.

4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.

5) The new technology of shelling and low-temperature treatment can ensure high protein and least denaturation.

Flow chart for Palm oil

Palm fruit bunch → Sterilization → Threshing → Digesting → Oil press → Clarification → Shell and Kernel recovery

The processing technology parameter:

Crude palm oil standard:

Refining flow chart for palm oil

Main Paramaters

Process characteristics of 3T/D edible oil refining equipment.

Process description:

The whole process of intermittent refining:

Oil inlet→heating up→deacidification→dealkalizing→washing 2-3 times→dry dehydration. The total time is about 24 hours.

According to the difference of alkali thickness and oil temperature, the process of dealkalizing is divided into two types, one is low temperature with thick alkali (its initial temperature is 20 ~ 30 ℃, alkali thickness is 20 ~ 30 Be) and another one is high temperature with light alkali (its initial temperature is 75 ℃, alkali thickness is 10 to 16 Be). The former is generally applied and the latter is mainly used for crude oil which has low acid value, light clour and lustre, and less impurity.

I. Low temperature with thick alkali:

Adjust the oil temperature to 20~30℃, then put in 20~30Be alkali liquor in 5~10 minutes, and stir it about 20~60 minutes on condition of 60r/m. Increasing the temperature slowly when notice the separate of neatsoap after reacted, 1℃ per minute, when it reach 60℃, stop stiring, keep still and make soap feet settlement, it will takes nearly 6~8 hours, then let out the soapstock.

Ⅱ. High temperature light alkali operation:

Firstly,determine the alkali thickness in accordance with the alkali value of crude oil(according to the table below), account the alkali and water added in, when the alkali value is under 5, for each unit acid value, the total water added into per ton oil is 23 kg. When the alkali value is over 5, no more than 12% of the oil heavy, the exceeded alkali is only 0.005~0.002%.

When operating, first mix the crude oil, heat the temperature to be 70 ~ 75 ℃ diluted saline or phosphoric acid (concentration 90%) , when particles appear, add alkali, then continue to stir for 40 ~ 50 minutes and heat up to be 90 ~ 95 ℃ until soap grain obviously separated, and put into nigre after 2 ~ 3 hours' static.

Ⅲ. Washing:

After releasing the nigre, grease heated up to boom 90℃, then add in the hot water for washing, stirring. Water temperature should be about 5 ~ 10 ℃ higher than the oil temperature, for low water temperature tends to emulsification. After adding the water, continue to stir for 5 minutes, then rest 4 hours for precipitation, and release the soap water, wash 2 ~ 3 times depending on the oil quality and decide. Washed oil slowly heated up to 105℃, stirred dehydration for 1 hour, washed oil can also direct inhaled decoloring pot and vacuum drying 30 minutes.

Method of operate for descoloring

1 start the vacuum pump,vacuum degree ≥700mmHg

First, after washing of alkali refining inhaled decoloring pot, stirring, at the same time warming up to 90 ℃, and stir another 30 minutes, decrease moisture below 0.1%, then inhale a few decoloring agents "white earth, activated carbon >, the quantity depends on the oil color, generally, oil amount 2 ~ 4%, stirring 30 minutes, cooled to 70 ℃, use compressed air pressure to filter oil machines to separate the white earth and oil, then get decoloring oil.

Method of operate for deodorizating

l By vacuum pump oil bleaching inhaled deodorization pot, up to 755 mmHg in vacuum degree , begin distillation and deodorization timing;

l Deodorizating time : 4 Hours

l Deodorization temperature: 240℃/755mmHg~260℃/759mmHg

l Deodorization vacuum degree: above 755mmHg

l There is steam distillation during the whole timing process.

l After deodorization, shut off the direct steam in vacuum condition , close conduction oil,open the valve for cooling water.,until the oil temperature nearly 40~80 ℃,shut off the vacuum pump valve,make test of the oil sample,if it is passed inspection,packing and finish all the manufacturing of edible oil.

Characteristics

l Both short mixed and long mixed process are adapted in washing sector, which ensures washing effectiveness.

l Equipped with vertical leaf filter to remove used bentonite from the oil, operating conveniently and continuously, low laboring tense, keeps environment well, keeps oil residence in deposable bleaching earth in low level.

l Due to accurate stirring method, decreased the maximum distance between the oil of cooling facet so as to ensure the same temperature of crystal with same quality. Better guaranteed that in the process of crystallization, crystal will not cluster in a intense area.

l Flexible system, cooling curve can be easily altered by changing water temperature, thus the kinds of products can be changed easily.

The main economic technical parameters:

Pre-sale

System evaluation: 1)Project basic situation

Solution: 1)The investment budget. 2)Feasibility, rationality

Product selection: 1)Factory inspection. 2)Site measurement. 3)Technical discussion. 4)Supply professional drawing and lists.

Win--win coopration: 1)Sign the contract. 2) Establish mutual benefit, strategic cooprative partnership.

In-sale

Design evaluation:1) Detailed technical assessment, arrangement. 2)Design of process and equipment layout.

Procurement: Strictly inspection, optimized selection.

Installation: 1)Quality and quantity guaranteed. 2)Completion of hand over.

Acceptance:1)Acceptance test. 2)Accepted deliverable

Technical training: 1)On-site installation and products training. 2) Operation skills training. 3) Maintenance training. 4) Centralized technical training

After-sale

Technical service: Long time technical service

Accessories supplying: Supplying spare parts with cost price.

The series solvent extraction plant machinery automatic temperature controlling combined oil press is developed on the basis of the single machine Turn key palm oil making project oil palm production line to meet the market demands. The solvent extraction plant machinery function of auto-heating the press cage has replaced the traditional way by Shandong Leader Machinery Co.,ltd. squeezing residue cake, which could shorten the preparation work, reduce the energy consumption and abrasion, and thus lengthen the durability. When the squeezing is suspended, the solvent extraction plant machinery temperature can be maintained by this system. In the meanwhile, this machine Turn key palm oil making project oil palm production line was added with filtration function. The Shandong Leader Machinery Co.,ltd. crude oil discharged from the press cage will directly be filtrated by the vacuum filtration system. Shandong Leader Machinery Co.,ltd. Comparing with the traditional plate frame filtration machine, the vacuum filtration machine is lighter, solvent extraction plant machinery easier to operate and more convenient to clean the residue (so the residue can be re-squeezed in time if necessary). The structure of this Turn key palm oil making project oil palm production line combined oil press is compact, only requires a small working place and saves labor.

If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy

NOTE:We can specially design the machine according to your production's features.