New design sunflower oil production plant from Shandong Microwave Machinery Co.,Ltd.
Equipments of New design sunflower oil production plant which directly related to the palm fruit oil process are divided into six systems as follows:
1.Fruit reception system of New design sunflower oil production plant
1.1 Use truck to transport the ripe and fresh palm fruits from fruit ranch, weigh up them by platform scale and record, and then pour them into the discharging table.
1.2 Start control valve to open the discharging table, then fruit drop in the fruit basket car freely.
1.3 Drag the fruit basket car which loaded with fresh palm fruits to the downward of the bridge crane by power cable tray
and cable tray, then use bridge crane to sling the fruit basket car to the track lead to sterilizer sterilizing tank.
2. Sterilizer system of New design sunflower oil production plant
2.1 After drag the fruit basket car into the sterilizer sterilizing tank, close the sterilizer sterilizing tank and open the vent
valve below it. Then inlet saturated vapor, close the vent valve after the cold air in the tank was excluded generally, and
enter into the period of steaming and sterilizing.
2.2 Close the inlet valve after the sterilizing process. Drain out the water and vapor in tank, then you can open the door of
the sterilizer sterilizing tank.
2.3 Drag the cooked fruit basket car to the downward of the beige crane.
3.Threshing system of New design sunflower oil production plant
3.1 Pour the sterilized fruit in the fruit basket car into the unloading equipment.
3.2 Feed the fruit regularly into the fruit-separating machine to separate.
3.3 After twisting and beating in the fruit-separating machine, the fruits will fall off entirely.
4. Pressing system of New design sunflower oil production plant
4.1 Palm fruit was transported to crasher by elevator.
4.2 Fruit was heated in crasher.
4.3 After sterilizing, the broken palm fruit flow into the palm oil press machine to pressing.
New design sunflower oil production plant
Sunflower oil is the most widely used oil due to its high linoleic content which is considered nutritionally positive. The kernel accounts for 70% of the seed and the oil content is about 40%-45% in the seeds.
The whole sunflower oil making line contains three workshops:
1. sunflower oil processing equipment craft:
- It is necessary for hulling the sunflowerseeds before pressing, so it could reduce the wax content of final oil, whcih is bad for human.
- Normally the oil pressing plant is composed of seeds cleaning & crushing unit, steaming and drying units, pressing unit, conveyor, electrical cabinet box, etc. The oil pressing unit as the main stage, to make the vegetable seeds flake in a hardened cage to squeeze oil content out. It's complete set of oil pressing equipment, which is automatically operated to save more labor and cost.
- Including to the following machinery and parts:
Electrical apparatus control, materials feeder, conveyer, screening machine, steaming & frying machine, huller machine, medium boilor etc. - The by-products from the oil press are cake and soap residue. The cake could be used as animal food with our pelleting machinery, or source material for the other way of extraction. Soap residue is the source material for laundry soap with soap making machinery and washing detergent.
2. sunflower oil extraction process machine workshop craft:
- The second way to extract oil for using chemical solvent to dissolve oil content contained in cake or direct oil seeds, only for lower oil seeds, for example soybean.
- Then oil is separated from solvent by vaporizing solvent out. In configuring the solvent extraction plant, pre-pressing may be involved in which case seeds are lightly pressed, and which leaves about 14% to 18% oil in the pressed cake.
- Solvent extraction will further process these cakes and leave less than 1% oil in the final cake. This method results in higher yields, more oil; Lower power consumption, lower wear & tear / maintenance and high extract efficiency.
- Thus it could be used as complement equipment to extract the oil remained in cake, which yields are extra profits. Certainly if the capacity is less than 50 tons, or it is high rate of output oil, this process could be saved.
3. sunflower oil refining process workshop craft:
- The crude vegetable oil from above mentioned two ways of extracting, oil pressing and/or solvent extraction, will be pumped into oil refinery units to produce cooking oil at various grades.
- The main equipment of oil refinery is various kinds of vessels and tanks carrying on different tasks with additives.
- These tasks may include sedimentation/filtering, neutralization (removing free fatty acid), degumming, decolorization (bleaching), deodorization, especially the dewax process is necessary, more wax would destroy the quality of sunflower oil.
- Different combination of steps and the treating degree of each step result in different grade cooking oil and salad oil.
Cooking With Sunflower Oil
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One of the benefits of sunflower oil is that it is extremely light in flavor, so the oil doesn't overpower the rest of a dish's ingredients. This light flavor is perfect in simple pasta dishes, including shrimp and broccoli pasta, and pastas using simple garlic or lemon sauces. To make shrimp and broccoli pasta, saute shrimp in a large skillet using 2 tbsp. of sunflower oil. Once the shrimp are cooked, add cooked pasta, steamed broccoli, 3 tbsp. of sunflower oil, salt, pepper and crushed red pepper flakes. Saute on medium heat for two minutes or until all ingredients are combined.
Frying With Sunflower Oil
- Because sunflower oil is low in saturated fat, many use the oil for frying. Unlike canola oil,which is high in saturated fat, sunflower oil is composed of monounsaturated and polyunsaturated fats, making it a much healthier alternative. Use sunflower oil to fry potato skins, mozzarella sticks, onion rings, chicken or seafood. Use a simple batter made with flour, egg and water, or bread and cracker crumbs. Heat sunflower oil in medium pot or fryer, dip products in and remove once the batter is brown and crispy. Allow to cool, and enjoy.
Baking With Sunflower Oil
- Sunflower oil can also be used as a healthier alternative to traditional baking fats, including butter, margarine and vegetable shortening. Next time you bake, use sunflower oil to reduce the amount of saturated fat in your cookies, brownies and cakes. One cup of butter, margarine or vegetable shortening is equivalent to 3/4 cup of sunflower oil, and 1/2 cup is equivalent to 1/3 cup of sunflower oil.
Interested in sunflower oil refining process ?
any sunflower oil refining process ,please call us.
Shandong Microwave Machinery Co.,Ltd.is a crude palm kernel oil press production line factory specializing in the production of New design sunflower oil production plant, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide crude palm kernel oil press production linecustomers with design and services of 1-2000 tons New design sunflower oil production plant. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects crude palm kernel oil press production lineover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type crude palm kernel oil press production lineoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. crude palm kernel oil press production lineequipment has been successfully exported to more than ten countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.
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Shandong Microwave Machinery Co.,Ltd.
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