Compose of impurities in the crude oil of Hot and cold press sunflower seed oil press:
Mechanical Impurities of Hot and cold press sunflower seed oil press:This impurities will not dissolve in the oil and fat .They are main silt, meal ,fiber ,grass and other solid impurities.
Fat soluble impurities of Hot and cold press sunflower seed oil press :free fatty acid , pigment , tocopherol,Hydro carbons ,Wax , Ketone , and trace metal etc
The process of Hot and cold press sunflower seed oil press:
1.Decolour tank is for bleaching grease.
2.Deodorizing tank is for desdorizing grease(stainless steel).
3.Conducting oil furnace provide thermal enery need for production, the temperature reach to 280degree.
4.Vacuum pump provides vacuum for bleaching, deodorization which can reach 755mmHg or more;
5.Air compreassor can dry the bleached clay
6.Air press is for filter clay
7.Steam generator can generate steam distillation required.
8.This kind of oil refining eqiupment make the oi reach the standard level national edible oil.
The oil grade after refinery of Hot and cold press sunflower seed oil press:
One grade oil of Hot and cold press sunflower seed oil press; after Degumming to Dewaxing No smell, Good taste
Two grade oil of Hot and cold press sunflower seed oil press; after Degumming to Deodorization No smell, Good taste
Three grade oil of Hot and cold press sunflower seed oil press; after Degumming ,Deacidification Four grade oil of Hot and cold press sunflower seed oil press; after Degumming, Has the inherent sunflower oil taste and smell, no odor.
Hot and cold press sunflower seed oil press
Product introduction
Oil refining is according to the difference of oil and the impurities in the physical and chemicalproperties,separate the grease and impurity by some technical ways ,in order to improve the oil edible ,storage stability and safety process.Oil refining process is divided into chemical refining and physical refining.
The refining technical and equipment we studies suit different kinds of vegetable oil process.According to the raw materials and capacity ,we can use batch,continuous ,physical and chemical refining design.The productoil can reach first to fourth grade.Guarantee the highest quality in lowest cost
Basing on the traditional oil refining technology, Xinxiang LD Chemical Engineering Equipment
Co, Ltd has developed the latest combined packing layer plate deodorization soft tower and the
physical and chemical mixed refining technology for crude oil of any quality. Moreover, a series of
advanced technology and equipment are used, such as super wet deguming, bleaching earth automatic
metering, negative pressure decoloring, high vacuum steam jet deodorization, deacidification,
winterization dewaxing etc. With advanced technology, superior equipment, fullautomatic control and
excellent economic and technical parameters, our equipment can meet customers' different refining
requirements at home and abroad.
Working process
Main Processes Introduction
1. Hydration Degumming & Alkali Refining Deacidification Process
Neutralization: the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90°C) suitable for centrifugal separation to remove the phospholipids, FFA and other impurities in the crude oil. Then the oil goes to the washing process.
Washing: there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.
Vacuum drying stage: there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.
2. Continuous Refining Decoloring Process
The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam. The decolored oil enters into the two alternate leaf filters to be filtered. Then the filtered oil enters the decolored oil storage tank through the security filter. The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.
Continuous Decoloring Process Features:
1. The oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant;
2. The continuous and uniform material flows will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
3. The special mixing structure of decoloring tower won't cause the material dead area, which can avoid the adsorbent sedimentation and pipe blockage.
4. The continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
5. The advanced drying technology can reduce the oil content in filter cake.
3. Continuous Refining Deodorizing Process
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the FFA storage tank.
4. Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Refining plant
Professional Advice
For the continuous refining technology, our company has absorbed the advanced technology
at domestic and abroad.
By combining several years' practical experience, adopting a kind of unique deguming technology,
extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
The new carclazyte automatic quantitative system can produce more reliable oil of good quality,
with less investment for the full vacuum closed refining technology.
We can design the optimum refining scheme according to different oils and different requirements
for products.
Workshop
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of Hot and cold press sunflower seed oil press.Shandong Leader Machinery Co.,Ltd. manufacture Hot and cold press sunflower seed oil press making machine using cutting-edge technology,Shandong Leader Machinery Co.,Ltd. have many kinds of Solvent Extraction Plant for you reference,such as Hot and cold press sunflower seed oil press,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Solvent Extraction Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Hot and cold press sunflower seed oil press, inform us raw material you want to use for Hot and cold press sunflower seed oil press,and specific requirements for Hot and cold press sunflower seed oil press.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Solvent Extraction Plant.
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of Hot and cold press sunflower seed oil press.Shandong Leader Machinery Co.,Ltd. manufacture Hot and cold press sunflower seed oil press making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Solvent Extraction Plant for you reference,such as Hot and cold press sunflower seed oil press ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Solvent Extraction Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Hot and cold press sunflower seed oil press, inform us raw material you want to use for Hot and cold press sunflower seed oil press,and specific requirements for Hot and cold press sunflower seed oil press.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Solvent Extraction Plant.