Rubber Extruding Microwave Drying Production Line

If you interesting in Rubber Extruding Microwave Drying Production Line,
Ask me freely by email/whatsapp/Skype, Shandong Industrial Microwave Oven can give technical support and service.
Please metioned below information in your enquriy.
1.What's your raw material? How about the form of your products?
2.How much moisture content before drying and after drying?
3.How many input and output capacity per hour?
Once confirm above details,we can provide a suitable solution for you.

In addition,Shandong Industrial Microwave Oven not only manufacture Microwave Oven Dryer ,but also have oil press and refined oil equipment for peanut, soybean, rapeseed, cottonseed, sunflower, sesame, animal,grape seed, acer truncatum, peony seed, walnut, hemp seed, pine, tea seed, papaya, milk thistle seed, and other special material.

Expect to help you and cooperate with you in near future.

Contact Shandong Industrial Microwave Oven
Miss Jessica
Skype: leaderfoodmachine1
Mobile: +86 15964025360 (Also WhatsApp & Wechat)
Email: sales1@ldfoodmachine.com

Rubber Extruding Microwave Drying Production Line

Microwave refers to the electromagnetic waves frequency between 300MHz-300GHz, wavelength is between 1mm to 1m. Microwave usually shows penetration, reflection and absorption characteristics. For glass, plastic and porcelain, microwave will penetrate it without being absorbed. For water and food, it will absorb microwave and heating itself. For metal material, it will reflect the microwave. Water molecule is polar molecule, it will change its polarity and friction motion cause by the effect of high speed change of high frequency electromagnetic field. Then the microwave electromagnetic field energy can be converted into heat energy, and achieve the purpose of drying. Microwave uniform heat up the material inside and outside because of the strong penetrability, will not appear outside dry but inside wet. Body heat source state formation shortens the time of heat conduction and save a lot of drying time. Microwave sterilization temperature is from 70°C to 105°C, period is from 90 to 180 seconds. Microwave thermal effects change the bacterial protein, make it lose nutrition, reproduction and survival conditions and death. Microwave electromagnetic field can make normal growth and stability of the genetic breeding of bacteria nucleic acid [RNA] and deoxyribonucleic acid [DNA] number of hydrogen bonds slack, breakage and recombination, thereby inducing genetic mutations, chromosomal aberrations and even rupture.

Microwave Drying Advantages:

1) Microwave dryer equipment effect at once, power adjustable, transmission speed adjustable, no thermal inertia residues, compare with the conventional process equipment to save energy by 50%.

2) Microwave dryer make the material itself become body heat source state, no need heat transfer process, can achieve the drying temperature within a very short time.

3) Due to the fast drying speed, microwave drying machine maximally save the activity of the materials, nutrition ingredient and the original color.

4) Microwave dryer uniform heat up the material inside and outside because of the strong penetrability, will not appear outside dry but inside wet.

5) Microwave dryer can fast sterilization under low temperature sterilization, material store for a long time will not mildew.

6) Microwave leakage control in metal drying chamber and the waveguide, no radiation damage and harmful gas emissions, not produce waste heat and dust pollution, microwave drying is efficient and economic environmental drying mode.

n According to different customers’ requirement, we supply different types microwave ovens for your choice.

n The machine is multifunctional. It can dry, sterilize and heat.

n PLC computer control system control the humidity, temperature, and time of drying high accurately, easy

to operate.

n It has features of nice seal, high efficiency, fully automatic, low energy consumption and so on.

n The belt is with clean materials which can match different foods requirement.

n The belt speed can be controlled by inverter.

n The series of microwave oven is widely used in industry, agriculture, chemical, medicine, wood and so on.

Feature of Microwave Drying Production Line

1, Fast and evenly. It no need heat exchange. The Industrial Microwave Tea Drying Machine can pass the food immediately. The wave can changed to be heat within several seconds.Immediately, Microwave oven has the selective character which can heat the food more evenly.

2, High efficiency. As the Industrial Microwave Tea Drying Machine can be absorbed easily by the materials which contain moisture, there is very few wave wasted. Compared with the traditional ultrared rays heating ways, it will save energy at least 30%.

3, Keeping fresh. The Sterilization is with lower temp, so the nutritions of food can be protected well.

Technical Parameter of aMicrowave Drying Production Line:

The Main Components of Industrial Microwave Conveyor Oven:

1.Microwave generator system

2.Microwave box

3.Temperature controlling system

4.Humidity controlling system

5.Transmission system

6.PLC and touch screen control system

7.Humidity discharging system

8.Electrical cabinets

9.Cooling system

Q:Microwave sterilizing principle?

First is the "thermal effect", due to the molecular polarization and high speed oscillation ,under the microwave energy, products temperature will rise so that it could kill the bacteria .
Second is the "Non-thermal effect", for parasitic insects and bacteria, through the microwave high speed polarization effect to their molecule, which will result in the rupture of the cell membranes of the microorganism(bacteria) and damage their survival and reproduction conditions, in order to cause the death of the bacteria .
Microwave sterilizers combine this two effects together to reach the sterilizing effect.

Q:Questions needs to confirm with customers ?
a.What material would you like to process ?

b.How many kg would you like to process per hour ?
c.Initial moisture and final moisture for the material ?
d.Do you special requirements for drying temperature ?

Q:What about maintenance& after-sales service?
In addition to downtime for cleaning and inspection, conventional dryers and heat exchangers need periodic servicing with an expensive inventory of parts and a highly trained labor force. For microwave dryer, the only part that requires maintenance is the magnetron. In the event of a malfunction or misuse through incorrect operation, this can easily be replaced in less than thirty minutes. Generally, BODA recommends that the magnetron of industrial microwave dryer be replaced annually or after 8,000 hours of operation, whichever is sooner.
Our equipment is operated by PLC, is easy to operate. We can provide professional installation and after sales service overseas, and an official maintenance manual, user manual will be provided to customer before we deliver the machine to customer. We can train the engineer or operator dispatched by customer at our factory or on the working site overseas. The training is professional and free.

Q:What about economics?
A:Common misconception is that microwave heating is always more expensive than heating by conventional techniques. The actual anLDer depends on the application and local utility costs. In some cases, microwaves can be more efficient than conventional systems, resulting in major savings in energy consumption and cost especially the material moisture level is less than 20% and dried to moisture level 1-2% or less.

Q:What about safety?
A:Using patented applicator design geometries and a unique slotted choking mechanism, BODA technology reduces microwave leakage from system entry and exit points to virtually non-detectable levels. The microwave leakage under standard GB10436-89 is ≤5mW per sq.cm, BODA standard is ≤1mW per sq.cm. This poses no threat of electromagnetic radiation to the health and safety of equipment operators.

BODA heaters and dryers are designed to operate at a level of electromagnetic emission strickly. As a further precaution, all BODA control systems are supplied with safety interlocks and leakage detectors that shut down power instantaneously in the event of equipment malfunction or misuse.

Q:What are the disadvantages?
First, only electricity is feasible, there are not much heating sources for customers to choose from.

Second, microwave heating only works on these materials which could absorb microwave.